Beckhoff TwinCAT Programming

Maskine’s expert Beckhoff TwinCAT 2 and TwinCAT 3 programmers work with companies of all sizes across different industries at different stages of the automation process. First, engineers will take the time to fully understand your needs. Then, we will collaborate with your team to bring together our expertise in automation with your expertise in your field to custom-tailor a solution. Maskine provides a full range of Beckhoff programming services to make your project a success:

• Implementation of new controls systems
• Upgrading existing legacy controls systems
• Platform conversions to and from Beckhoff
• Troubleshooting existing systems whether partially working or entirely non-functional
• Adding features to existing systems
• Implementing data collection and cloud connectivity
• Advanced motion control applications
• TwinCAT 2 to TwinCAT 3 Upgrades

Beckhoff Solution Provider Platinum

As a recognized Beckhoff Platinum Solution Provider, Maskine’s Beckhoff engineers have a demonstrated history of successful Beckhoff programming projects and we work closely with Beckhoff to ensure our clients’ needs are met. Maskine’s TwinCAT programmers regularly receive training on new and existing technologies from Beckhoff to ensure our customers receive the best technology available.

We Implement the Full Line of Beckhoff Automation Products 

Maskine works with the full line of Beckhoff’s automation solutions. We have a proven history of successful implementation of small, medium, and large controls systems. Some of the Beckhoff hardware we work with includes:

• Beckhoff TwinCAT 3
• Beckhoff TwinCAT 2
• TwinSAFE
• Motion control
• PLC HMI
• TwinCAT HMI
• eXtended Transport System (XTS)
• TwinCAT CNC
• Development and integration with Ignition

Efficient Programming Approach

Maskine utilizes internal pre-built and tested code libraries which allow for quick development of standardized, robust, and flexible code for any size system. Code libraries allow for reduced development time and reduced commissioning time. Standardization between machines minimizes operator and maintenance staff training time. The flexibility of Maskine’s architecture for Beckhoff programming allows for easy upgrades and feature additions for continuous improvement.

Beckhoff Motion Control

Maskine specializes in programming complex motion control for discrete automation. We have implemented successful Beckhoff motion control projects from 1 axis to upwards of 20 axes including coordinated motion, electronic camming, and CNC. We can implement either native drives such as the Beckhoff AX5000 series and Beckhoff AX8000 series, or integrate third-party drives.

TwinCAT CNC

We have extensive experience programming TwinCAT 3 CNC to handle complex, multi-axis path control and high-speed machining applications. By leveraging our deep understanding of the TwinCAT CNC kernel, we help clients bridge the gap between standard PLC logic and advanced motion control, implementing everything from custom G-code subroutines to complex kinematic transformations. To ensure seamless operation, we also develop custom TwinCAT HMI solutions featuring integrated 3D visualizations that allow operators to monitor tool paths and machine positions in real-time. Whether you are developing a new high-precision machine or retrofitting an existing system, we provide the technical expertise to ensure your platform delivers maximum accuracy and deterministic performance.

XTS Integration

We program and integrate the eXtended Transportation System from Beckhoff. XTS is a very powerful and flexible platform for high-speed motion which enables new thinking in automation and machine design. With this, it also requires modifying and optimizing traditional motion control programming practices to unlock the full potential of XTS. Maskine’s Beckhoff TwinCAT programmers have experience with XTS programming will integrate it to unlock the full capabilities of the system.